corrosion fatigue

Failure analysis of a motor vehicle suspension helical spring

The purpose of this work is to reveal the cause of the failure of the motor vehicle rear suspension barrel-shaped spring with the progressive elasticity characteristic and predict measures to increase the lifetime of springs of this type. The fracture of the spring occurred on the middle coil, which operates under conditions of more severe stress in comparison with other coils. The chemical composition of the spring material, determined by X-ray fluorescence spectral and microstructural analyzes, corresponded to chromium-silicon steel 54SiCr6.