ANALYSIS OF THERMODYNAMIC, STRESS-STRAIN, AND LOADED STATES OF CHROMIUM-NICKEL ALLOY WORKPIECES USING MACHINING PROCESS SIMULATION IN ADVANTAGE SOFTWARE

Received: January 22, 2024
Revised: February 02, 2024
Accepted: February 09, 2024
1
Lviv Polytechnic National University
2
Lviv Polytechnic National University

Machining difficult-to-cut materials, which include most high-alloy chromium-nickel steels and alloys, requires optimization of cutting parameters, correct application of tool materials, cutting blade geometry, etc. The particular relevance of a scientifically based analysis in addressing these issues is due to the large costs incurred in machining products made from such materials. The possibilities of experimental research to provide correct technological recommendations are quite limited. Instead, analytical modeling is imperfect due to the complexity of formalizing dynamic processes accompanied by fast-moving power, thermodynamic, and stress-strain phenomena. An effective research mechanism is simulation modeling of the cutting process of a hard-to-machine material (including in the AdvantEdge software). The article presents an analysis of the results of simulation studies of the influence of the main parameters of machining (depth and cutting speed) on the formation of power, thermodynamic, and stress-strain (including residual) parameters formed during cutting of chromium-nickel alloy Inconel IN 718. This analysis allows us to conclude the feasibility of choosing cutting parameters to ensure the effective performance properties of products made of this material

  1. P. Zheng, H. Wang, Z. Sang, R. Y. Zhong, Y. Liu, C. Liu, et al. “Smart manufacturing systems for Industry 4.0: Conceptual framework, scenarios, and future perspectives”, Frontiers of Mechanical Engineering, vol. 13, pp. 137-150, 2018
  2. B. Meindl, N. F. Ayala, J. Mendonça, A. G. Frank, “The four smarts of Industry 4.0: Evolution of ten years of research and future perspectives”, Technological Forecasting and Social Change, vol.168, 120784, 2021
  3. U. Şeker, I. Ciftci, H. Hasirci, “The effect of alloying elements on surface roughness and cutting forces during machining of ductile iron”, Materials & Design, vol.24, no. 1, pp. 47-51, 2003
  4. E. Alizadeh, “Factors influencing the machinability of sintered steels”, Powder Metallurgy and Metal Ceramics, vol.47 , pp. 304-315, 2008
  5. Davim J. (eds). Machining of Hard Materials, Springer, London, 2011.
  6. O. Ivchenko, et al., “Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45”, Materials, vol.15, no 2, 505, 2022.
  7. S. Debnath, M. M. Reddy, Q. S. Yi. “Influence of cutting fluid conditions and cutting parameters on surface roughness and tool wear in turning process using Taguchi method”, Measurement, vol.7, no. 8, pp. 111-119, 2016
  8. V. Stupnytskyy, I. Hrytsay, “Simulation study of cutting-induced residual stress”, in Design, Simulation, Manufacturing: The Innovation Exchange, vol.1, pp. 341-350, 2020.
  9. C. Shan, M. Zhang, S. Zhang, J. Dang, “Prediction of machining-induced residual stress in orthogonal cutting of Ti6Al4V”, The International Journal of Advanced Manufacturing Technology, vol.107, pp. 2375-2385, 2020
  10. D. Zhu, X. Zhang, H. Ding, “Tool wear characteristics in machining of nickel-based superalloys”, International Journal of Machine Tools and Manufacture, vol. 64, pp. 60-77, 2013.
  11. V. P. Astakhov, S. Shvets, “The assessment of plastic deformation in metal cutting”, Journal of Materials Processing Technology, vol.146, no. 2, pp. 193-202, 2004.
  12. S. P. F. C. Jaspers, J. H. Dautzenberg, “Material behaviour in conditions similar to metal cutting: flow stress in the primary shear zone”, Journal of Materials Processing Technology, vol. 122, no. 2-3, pp. 322-330, 2002
  13. F. Liang, M. Sauceau, G. Dusserre, J.-L. Dirion, P. Arlabosse, “Modelling of the rheological behavior of mechanically dewatered sewage sludge in uniaxial cyclic compression”, Water Research, vol. 147, pp. 413-421, 2018.
  14. D. Gomez-Marquez, E. Ledesma-Orozco, R. Hino et al. “Numerical study on the hot compression test for bulk metal forming application”, SN Applied Sciences, vol. 4, 220, 2022.
  15. C. Constantin, et al. “FEM tools for cutting process modelling and simulation”, Scientific Bulletin, Series D: Mechanical Engineering, vol. 74, no. 4, pp. 149-162, 2012.