Effect of MWCNT on surface roughness and burr height in MQL milling of AISI 430 ferritic stainless steel

https://doi.org/10.23939/ujmems2020.01.008
Надіслано: Березень 12, 2020
Переглянуто: Червень 08, 2020
Прийнято: Липень 31, 2020

A. Uysal, E. Dzhemilov, R. Dzhemalyadinov, "Effect of MWCNT on surface roughness and burr height in MQL milling of AISI 430 ferritic stainless steel", Ukrainian Journal of Mechanical Engineering and Materials Science, vol. 6, no. 1, pp. 8-13, 2020.

1
Yildiz Technical University
2
Crimean Engineering and Pedagogical University named after Fevzi Yakubov
3
Crimean Engineering and Pedagogical University named after Fevzi Yakubov

Stainless steel materials have been used in many fields such as automotive, aviation, medical industries, etc. In addition, these materials are classified as difficult-to-cut materials due to low thermal conductivity and work-hardening tendency. Therefore, studies on machining of these materials have been performed in order to understand the basic of the process. In this study, surface roughness and burr height were investigated in MQL (Minimum Quantity Lubrication) milling of AISI 430 ferritic stainless steel. In MQL milling, commercial vegetable cutting fluid and MWCNT (Multi Walled Carbon Nanotube) reinforced vegetable cutting fluid were used. The milling experiments were also conducted under dry condition. In the experiments, uncoated WC (Tungsten Carbide) and TiN (Titanium Nitride) coated WC cutting inserts were used. Based on the experimental results, MQL method reduced the surface roughness and burr heights and better surfaces were obtained by using nanofluids in MQL method.

[1] Pooja A. Sutar, and A. J. Gujar, “Study the effect of machining parameters on surface roughness in CNC Milling of AISI 316L”, International Journal of Engineering Research and Technology, vol. 10, no. 1, pp. 801–804, 2017.

[2] Y. Yao, et al., “Investigation on chip formation and surface integrity in micro end milling of maraging steel”, The International Journal of Advanced Manufacturing Technology, vol. 102, pp. 1973–1984, 2019. https://doi.org/10.1007/s00170-018-03219-3

[3] Y. Meixia, et al., “Investigation on burrs in micro milling of stainless steel 310S”, in IOP Conf. Series: Materials Science and Engineering, Singapore, August 21–23, 2017, 244 012002. https://doi.org/10.1088/1757-899X/244/1/012002

[4] P. Nowak, K. Kucharska, and M. Kamiński, “Ecological and Health Effects of Lubricant Oils Emitted into the Environment”, International Journal Of Environmental Research And Public Health, vol. 16, 3002, 2019. https://doi.org/10.3390/ijerph16163002

[5] T. S. Ogedengbe1, P. Awe, and O. I. Joseph, “Comparative Analysis of Machining Stainless Steel using Soluble and Vegetable oils as Cutting Fluids”, International Journal of Engineering Materials and Manufacture vol. 4, no. 1, pp. 33–40, 2019. https://doi.org/10.26776/ijemm.04.01.2019.05

[6] B. Kumar, et al., “Experimental Investigations of Vegetable Oil Based Cutting Fluids with Extreme Pressure Additive in Machining of AISI 1040 Steel”, Manufacturing Science and Technology, vol. 3, no. 1, pp. 1–9, 2015. https://doi.org/10.13189/mst.2015.030101

[7] S. Ekinović, E. Begović, and A. Lušija, “MQL Machining – Oil on Water Droplet System”, in Proc. of the 4th International Symposium on Sustainable Development, Ilidža, Bosnia and Herzegovina, May 25, 2013, pp. 1–8.

[8] Ch. Yakybov, R. Dzhemalyadinov, and V. Skakun, “Improving material cutting by application of natural origin oil” in MATEC Web of Conferences, Sevastopol, Republic of Crimea, September 10–14, 2018, 224(51):01130. https://doi.org/10.1051/matecconf/201822401130

[9] S Debnath, M. M. Reddy, and Q. S. Yi, “Environmental friendly cutting fluids and cooling techniques in machining: a review”, Journal of Cleaner Production, vol. 83, pp. 33–47, 2014. https://doi.org/10.1016/j.jclepro.2014.07.071

[10] J. Z. Zang, P. N. Rao, and M. Eckman, “Experimental evaluation of a bio-based cutting fluid using multiple machining characteristics”, International Journal of Modern Engineering, vol. 12, pp. 35–44, 2012.

[11] M. Hadi and R. Atefi, “Effect of minimum quantity lubrication with gamma-Al2O3 nanoparticles on surface roughness in milling AISI D3 steel”, Indian Journal of Science and Technology, vol. 8, no. 3, pp. 296–300, 2015. https://doi.org/10.17485/ijst/2015/v8i3/59873