WAYS OF CONSTRUCTION OF THE QUALITY MANAGEMENT SYSTEM FOR MACHINE-BUILDING ENTERPRISES BASED ON AN EFFECTIVE METHODOLOGY OF QUALITY AND THE CURRENT REGULATORY FRAMEWORK

2018;
: pp. 70-75
1
Lviv Polytechnic National University
2
Lviv Polytechnic National University

Article describes the features and specifics of building the quality management system for machine-building enterprise, based on the requirements of the latest versions of normative documents. Structure of the generalized quality management system during the design, production and application of such products is presented on the basis of methodology of the process approach in conjunction with the "Plan-Do-Check-Act" Deming cycle. New approach is proposed for the construction of system for managing the processes of the product life cycle, which is based on consistently-parallel control of the set of stages of the enterprise life cycle.

Methodology for the system of engineering and managing the production of enterprise is presented, according to which it is necessary to carry out the following stages of creating and processing of quality information. The first stage consists in data collecting during the design and production processes. Generalized quality matrices for stages of designing, manufacturing and final inspection of the machine-building product are considered. At the second stage the FMEA analyzes the risks of potential types of product and process failures. At the same time, the matrix of quality is formed from a specific group of individual quality indicators - the so-called priority numbers of risk. As result, the comparison of received partial matrices with some reference matrices is carried out.

It is proposed to apply Ishikawa charts for determination of the causes of deterioration in the quality of products and processes and contribution factors. Example of typical technological process envisages the structure of constructing such a diagram and the properties of its elements. Four quality vectors for carrying out the necessary research are given. Reason for violation of quality of product during the FMEA-analysis is substantiated. At the third stage the data’s primary statistical analysis is obtained using Pareto charts, which provides the necessary corrective actions. Example of construction of this diagram is shown for typical rather simple technology based on the requirement to establish the main causes of defect appearance.

[1] DSTU ISO 9001-2015. Quality management systems. Requirements, 2015.

[2] DSTU ISO 9004-2012. Managing for the sustained success of an organization. A quality management approach, 2012.

[3] V. Usevych, R. Baitsar, A. Gunkalo, “Quality management system. Process management simulation”, Bull. Lviv Polytech. Nat. Un.. Automation, measurement and control, no.574, p.122-130, 2007.

[4] V. Vanko, P. Stoliarcuk, ”Method for assessing the quality of products and services using the matrix theory”, Measuring Equipment and Metrology, iss.67, p.108-114, 2007.

[5] FMEA-analysis of the types and consequences of potential failures, Chrysler Corp., Ford Motor Company, General Motors Corp. Guide 4th edition, 2008. [On-line]. Available: https://www.techstreet.com/mss/products/preview/1504026. Accessed on: Jan.19, 2018.

[6] IEC 60812:2006. Analysis techniques for system reliability - Procedure for failure mode and effects analysis (FMEA). 2006. [On-line]. Available:  https://shop.bsigroup.com/ProductDetail/?pid=000000000030101028. Accessed on: Jan.19, 2018.

[7] S. Ponomariov, S. Mischenko, V. Belobragin, Product quality management. Tools and methods of quality management. Moscow, Russia, 2005.

[8] M. Kane, B. Ivanov, V. Koreshkov, A. Shirtladze, Systems, methods and tools of quality management. St. Petersburg, Russia, 2008.

[9] H. Harrington, The Improvement Process: how America’s leading Companies improve quality. Wisconsin, USA, 1987. [On-line]. Available: https://www.amazon.com/Improvement-Process-Americas-Leading-Companies/dp/0070267545. Accessed on: Jan.19, 2018.