Reliability prediction of a mechatronic hydraulic drive at the early design stages

The article deals with the reliability of technological machines that use hydraulic feed drives. A priority task in mechanical engineering is the design of mechanical systems with higher stability, reliability, and performance. Various mechatronic systems are used to solve this problem, including mechatronic motion modules for hydraulic drives of technological machines. It is noted that the study of the reliability of mechatronic systems presents a special problem since the interaction of mechanical, hydraulic, and electronic systems gives rise to some new aspects of the theory of reliability. The main technical solutions for reliability incorporated in the design directly impact the machine's functional and economic characteristics. When predicting reliability at an early stage of design, there is the greatest uncertainty (entropy) in assessing the possible states of the machine. As an object of study, a mechatronic hydraulic drive is considered an electro-hydraulic motion module, which can be used in feed drives for heavy metal-cutting machines or industrial robots with a large load capacity. An important parametric characteristic of such a drive is the positioning accuracy of the
working body, its stability, and the preservation of values within the specified limits over time. A review of the methodology for assessing and predicting the reliability of mechanical systems is carried out. It is noted that several statistical methods require the accumulation of test results for serial models or prototypes, but many important factors may not be taken into account. The purpose of this article is to obtain the results of predicting the parametric reliability of mechatronic hydraulic drives by using the method of expert assessments (rank correlation) at the early stages of design. This method is based on the ability of independent experts (qualified experts in the field) to provide useful information in the face of quantitative uncertainty. When setting the problem of predicting reliability, the factors that affect the positioning accuracy of the hydraulic drive were ranked in order of importance (ranked). An analytical relationship was established between the weight of the factor and its number in the series. The arithmetic mean weight, the mean relative weight, the standard deviation of the factors that affect the parametric reliability of the drive, and the coefficient of variation are determined. The consistency
of expert opinions was shown based on heuristic indicators using the concordance coefficient (Kendall criterion). The considered technique can be used to predict and evaluate the reliability of mechatronic systems that are being developed for use in various fields of technology.

[1] G.O. Obors'kij et al., Nadiinist tekhnolohichnykh system ta obladnannia [Reliability of technological systems and equipment]. Odesa, Ukraine: Bahva Publ., 2013. [in Ukrainian].
[2] M. Rausand, A. Barros, and A. Hoyland, System Reliability Theory: Models, Statistical Methods, and Applications, 3rd ed. New York: A John Wiley & sons, inc., Publ., 2020.
https://doi.org/10.1002/9781119373940
[3] Z. He, H. Cao, Y. Zi, and B. Li, "Developments and thoughts on operational reliability assessment of mechanical equipment," Journal of Mechanical Engineering, vol. 50, no. 2, pp. 171-186, 2014.
https://doi.org/10.3901/JME.2014.02.171
[4] S. K. Polyans'kij, V. І. Les'ko and G. K. Chernega, Rozrakhunok pokaznykiv nadiinosti mashyn za statystychnymy danymy [Calculation of machine reliability indicators based on statistical data]. Kiїv, Ukraine: NUBA, 2010. [in Ukrainian].
[5] C. López, A. Baldomir and S. Hernández, "Some Applications of Reliability based Design Optimization in Engineering Structures", WIT Transactions on The Built Environment, 137, pp. 393-404. 2014.
https://doi.org/10.2495/HPSM140371
[6] M. Fang, G. Zhou, Y. Cheng, and X. Lei, "Reliability prediction method for hydraulic system of CNC honing machine based on running status information," Applied Science and Technology, vol. 39, no. 6, 2012.
[7] Li Chen, Liu Rongxing, and Pan Fukui, "Simulation of Reliability Prediction Based jn Multiple Factors for Sprining Machine",AUTEX Research Gournal, vol. 20, №1, pp. 17-23. 2020.
https://doi.org/10.2478/aut-2019-0009
[8] H. Langseth, and L. Portinale. "Bayesian Networks in Reliability", Reliability Engineering & System Safety, 92(1), pp. 92-108. 2007.
https://doi.org/10.1016/j.ress.2005.11.037
[9] A. Volkanovski, M. Čepin, and B. Mavko. "Application of the Fault Tree Analysis for Assessment of Power System Reliability", Reliability Engineering & System Safety, 94(6), pp. 1116-1127. 2009.
https://doi.org/10.1016/j.ress.2009.01.004
[10] J. Guo and X. Du. "Reliability Analysis for Multidisciplinary Systems With Random and Interval Variables", AIAA J., 48(1), pp. 82-91. 2010.
https://doi.org/10.2514/1.39696
[11] Y. Cheng, "Reliability prediction in early design stages", Doctoral Dissertations, Missouri university of science and technology, USA, 2017.
[12] T. A. Syiritsin, Ekspluatatsiya i nadezhnost gidro- i pnevmoprivodov [Operation and reliability of hydraulic and pneumatic drives]. Moscow, Russia: Mashinostroenie Publ., 1990. [in Russian].
[13]. P. M.Andrenko, et al., Nadiinist, tekhnichne diahnostuvannia ta ekspluatatsiia hidro- i pnevmopryvodiv [Reliability, technical diagnostics and operation of hydro- and pneumatic drives], Nac. tekhn. un-t "Harkіv. polіtekhn. іn-t", Harkіv, Ukraine: NTU "HPІ" Publ., 2018. [in Ukrainian].
[14] P. M..Andrenko, et al., "Metodyka prohnozuvannia nadiinosti hidravlichnykh merezh" ["Methodology for reliability prediction of hydraulic networks"], Trudy Tavricheskogo gosudarstvennogo agrotekhnologicheskogo universiteta. Tekhnicheskie nauki, [Proceedings of the Tavrii State Agricultural Technological University. Technical sciences], vol. 16, issue 2, pp. 28-39. 2016. [in Ukrainian].
[15] P. M. Andrenko, et al., "Otsinka nadiinosti hidroahrehativ obertannia na stadii yikh proektuvannia" ["Reliability prediction of rotary hydraulic units at the stage of their design"], Trudy Tavricheskogo gosudarstvennogo agrotekhnologicheskogo universiteta. Tekhnicheskie nauki [Proceedings of the Tavrii State Agricultural Technological University. Technical sciences], vol.. 17, issue 3, pp. 23-32. 2017. [in Ukrainian].
[16] A. YU. Lebedev, Prohnozuvannia nadiinosti labiryntno-hvyntovoho nasosa [Prediction of the reliability of the labyrinth-screw pump] Mekhanika i mashinostroenie, vol.1. pp. 24-32. 2012. [in Ukrainian].
[17] V. A. Batluk, І. M. Fedorenko, Otsinka nadiinosti mekhatronnikh hidroahrehativ na stadii yikh proektuvannia [Reliability prediction of mechatronic hydro units at the stage of their design], Eastern European journal of advanced technologies, vol. 5/6 (41), pp. 21-24. 2009. [in Ukrainian].
[18] P. M. Andrenko, Hidravlichni prystroi mekhatronnykh system. [Hydraulic devices of mechatronic systems]. Nac. tekhn. un-t "Harkіv. polіtekhn. іn-t", Harkіv, Ukraine: NTU "HPІ" Publ., 2014. [in Ukrainian].
[19] V. F. Kazmirenko, Elektrogidravlicheskie mekhatronnye moduli dvizheniya. [Electro-hydraulic mechatronic motion modules]. Moscow, Russia: Radio i svyaz' Publ., 2001. [in Russian].
[20] O.M. Protalinskij et al. Adaptivnaya sistema prognozirovaniya nadezhnosti tekhnologicheskogo oborudovaniya ob"ektov energetiki [Adaptive system of prediction the reliability of technological equipment of energy objects ], Informatika i sistemy upravleniya, vol.1(59), pp. 93-105. 2019. [in Russian].
[21] V.B.Strutynskii, V.M. Tikhenko, Stokhastychni protsesy u hidropryvodakh verstativ [Stochastic processes in hydraulic drives of machine tools]. Odesa, Ukraine: Astroprint Publ., 2009. [in Ukrainian].
[22] V.S. Yeremenko et al., Statystychnyi analiz danykh vymiriuvan [Statistical analysis of measurement data]. Kyiv, Ukraine: NAU Publ., 2015. [in Ukrainian].
[23] H.M. Hnatenko, V.Ie. Snytiuk, Ekspertni tekhnolohii pryiniattia rishen [Expert decision-making technologies]. Kyiv, Ukraine: TOV. «Maklaut» Publ., 2008. [in Ukrainian].